Leveler machine is also called straightening machine. Academically it is generally called plate Leveler machine, but in daily life people like to call it Leveler machine. Leveling mechanism is composed of frame, working roller, movable beam, pressing mechanism, retaining wheel device, main transmission device, lubrication system, electrical control system and other parts.
1. The scope of plate for Leveler machine
Leveler is suitable for cold and hot plate, galvanized plate, aluminum plate, color coated plate, stainless steel plate and other metal plate. Because of its convenient operation and simplicity, it is widely used in machinery, metallurgy, building materials, chemical industry, electronics, electric power, light industry and other industries, especially in shipbuilding, locomotive and rolling stock, boiler and bridge, metal structure factory and other industries, and has become an indispensable and necessary product in production.
2. Mechanical principle of leveler
Leveler machine is arranged on the pressure die and the pressure die, which is fixedly connected with the hydraulic cylinder push rod, the hydraulic cylinder cylinder body is fixed on the support frame, in the upper pressure die and the lower pressure die are provided with independent cooling water, the cooling water outlet and entrance are respectively located in the upper pressure die or the lower pressure die. The radius/center distance ratio of at least the first 5 rolls from the entrance of Leveler machine is the same as that of traditional Leveler machine, and the radius/center distance ratio of at least the last 5 rolls from the entrance of Leveler machine is similar to that of the crimp eliminating machine, and the advantage is that the center distance between the middle rolls of Leveler machine increases. It can avoid the erosion of the tool or blank by impurities during the rapid quenching and cooling, so as to ensure the quality of the surface and hardness of the tool or blank and avoid the pollution of cooling oil.
3. Specific configuration of leveler machine equipment
The specific configuration of the equipment can be based on customer requirements and the number of rollers and weights of the Leveler machine, generally there are two 7, 9, 11, 13 rolls and generally there are four 11, 13, 15, 17, 19 rolls, six 17, 19 rolls.
4. Leveler machine application
Leveler machine is commonly used in plate processing equipment, Leveler machine is mainly determined by the thickness of the strip, material and requirements. The thicker the material, the better the structural rigidity, the less the number of rolls, the larger the roll, the greater the power (width is certain), and vice versa. Leveler is mainly used to correct various specifications of the plate and cut into a block of the plate. The machine can be used for leveling all kinds of hot and cold rolled plates. Because of its convenient operation and simplicity, it is widely used in machinery, metallurgy, building materials, chemical industry, electronics, electric power, light industry and other industries, especially in shipbuilding, locomotive and rolling stock, boiler and bridge, metal structure factory and other industries, and has become an indispensable and necessary product in production.
Leading manufacturer of leveler machine
Foshan Te Xiang Machinery Co., Ltd is a China leading manufacturer of metallic processing machines, including slitting line, cut to length line, stainless steel polishing line, ERW tube mill line, roll forming machines, embossing line and etc.
Leveler machines are the core equipment of strip and plate processing equipment, so TX has been dedicated to developing and producing high quality precision Leveler machines for strip, plate and mechanical parts. TX straightener can process various black and non-ferrous metal materials with thickness from 0.1mm to 25mm and width up to 2500mm.
Depending on the type and range of materials treated,TX can provide optimal solutions with appropriate diameter and number of rolls, roll spacing, speed, etc., with the aim of eliminating most defects such as coil group, crossbow, wave, edge and center buckle, sag, curvature, curvature, etc. Make the material achieve the highest accuracy of flatness.
If you have any questions about our leveler machine, welcome to send an email to contact us and we will get back to you as soon as possible.
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